How to

How to clean common rail injectors

Share Resource:

Resource Highlights

Common rail injectors are found in diesel engines —their job is to optimise combustion to use less fuel and produce fewer pollutants. It works by injecting fuel under high pressure into the combustion chamber, with the vehicle’s electronic control system regulating the amount of fuel that is used to achieve optimum performance. 

Discover how to clean this important part of a diesel vehicle in this How-to video, and find out:

• What equipment you’ll need
• How to clean the solenoid part of the injector
• How to clean a used and new injector
Diesel Fuel Systems How to Technicians 1 min read

Why do common rail injectors need cleaning?

Over time, common rail injectors can suffer from a build-up of deposits which cause the needle to stick.

What are the other causes of a faulty injector?

As well as deposit build-up, a faulty injector could be caused by particle or water contamination. In addition, incorrect installation can cause an injector to become faulty. 

How long do you need to wait for the solvent cleaner to work?

Once it’s been pumped into the rail injector you need to leave the solvent cleaner to work for 45 minutes. You must take care not to leave it for any longer as this can cause damage.  

How can I tell the cleaning process is working?

With a used common rail injector, you will be able to see discoloured cleaning fluid coming out of it during the cleaning process. 

Can the nozzle be cleaned?

The nozzle can only be cleaned if you have an ultrasonic bath to perform the cleaning, otherwise a full re-build of the injector will be required.

SIGN UP TO FIND MORE

Fill yp your details to hear more from our experts and get the latest updates from Delphi.

I have read and accept the <a href="https://www.delphiautoparts.com/gbr/en/terms-conditions">Terms of Use</a> and <a href="https://www.delphiautoparts.com/gbr/en/privacy-policy">Privacy Policy</a>

I agree to receive personalised marketing emails.

I would like to be kept up to date with promotions/marketing/features/events.

You can change your mind at any time by clicking the unsubscribe link in the footer of any newsletter email you receive from us, or by contacting us at <a href="[email protected]">[email protected]</a>

A mechanic holding a diagnostic tool

Diagnostics

Discover our extensive range of OE-level diagnostic and test equipment for quicker, more accurate servicing and repairs.

Two mechanics ready to start training

Training

Choose from our expert-led, accredited training courses to enhance your skills and prepare you for the vehicles of tomorrow.

where to buy

Find out where to buy Delphi parts

where to repair

Find your nearest Service & Diesel Centres

Select your Region